An optical comparator is a widely used instrument in the manufacturing industry for quality control. It is basically used to measure the dimensions of the workpieces at the manufacturing sites. But have you ever wondered how an Optical comparator actually works and how they are useful for the manufacturers to ensure high-quality workpieces? These instruments are becoming an essential part of various industries including aerospace, automobiles, medical, and others. Here in this article we will look into the details about the optical comparators and see how these instruments are helpful for the manufacturers.
A brief history of the Optical comparators:
The optical comparators were invented by James Hartness in 1922 and introduced by J&L Machines. Co in the market. These dimensions measuring instruments were first based on the basic principle of light which is the reflection of light for its working. During that time these were limited to the 2D images on the screen.
But with the advancement of time, researchers have introduced other advanced technologies in these instruments and now they are capable of displaying 3D images on the screen. Along with that traditional comparators were not able to provide accurate results but now these instruments are known for their accurate and precise results.
Advantages of using Optical Comparators:
These instruments offer numerous benefits to their users. Here is how:
Easy to use:
Using an Optical comparator is quite an easy and simple process. The manufacturers don’t have to hire any specific engineers to operate the device. The best part is that these instruments do not come with any mechanical parts, due to that they are very lightweight and easy to carry.
Accurate results:
These instruments are quite popular for providing accurate results to manufacturers. In industries like aerospace and medicine, these dimensions measuring instruments are inspecting and measuring various parts. Especially for those components that are quite difficult to inspect, these are offering 3D Images of the components. So that the manufacturers can make their decisions accordingly.
Quality Assurance:
These instruments are assuring the quality of the parts used in various industries like automotive, aerospace, automobiles, and others. Unlike the traditional comparators, a digital Optical comparator ensures a better quality of the products. Additionally, they are working directly with CAD data and reducing the need for any extra layers. Due to that, they are capable of delivering high-quality 3D images.
Fast automation:
With the increase in digital capabilities, the comparators are capable of using advanced software to analyze the various components. The dimensions measuring instruments are capable of analyzing the CAD designs with the automotive parts so that they can assure the accuracy of the outcomes in the manufacturing units. Additionally, it helps the engineers to detect if they got the desired output or if there are still some corrections.
3D Analysing:
These instruments are capable of optimizing high quality images by using multiple lighting techniques. An Optical comparator is capable of providing images of the parts from all three dimensions. So that they can be checked from all the dimensions and there will be a low risk of any kind of failure.
Conclusion:
In conclusion, we can say that these instruments are playing a vital role in the manufacturing industries. They are capable of analyzing different components without any human interactions. If you considering of buying these dimensions measuring instruments then you can consider of buying from sip con instruments. As they are the leading manufacturers of these instruments and delivering high quality products to their clients. I hope you will find this article helpful and you will get to know more about the optical comparators.